CD Printing - Choosing the right Printing Method for Your Project1395925

The process of печать на дисках you select is controlled by some important aspects. These are the next:

The number of CDs do you require printed? Exactly what is the intended technique end product? Will be the budget tight for the project? What sort of artwork is supposed for that discs? Photographic images or block colours? Once these 4 elements have been considered, you can make a conclusion about which CD printing process is most appropriate to your particular project.

Let us take a peek at all the processes in turn as well as their positives and negatives.

This CD printing method utilises a printer which uses the identical process just as one inkjet printer that numerous home users is going to be informed about. Actually, many home printers could be designed with a CD printing tray to be used with pre-manufactured CDRs with a printable surface. A business printing CDs professionally probably will be utilising an inkjet printer which is designed for the printing of CDs. These printers have an auto-loading mechanism enabling the unattended printing of up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing one of those printers is slow but there won't be any fixed set up costs involved. This is fine in the event the order volume of discs is under 100, or 200 if there is no fixed, imminent deadline for the order.

This technique of printing is capable of producing highly professional looking CDs as a possible printer's can print at very high resolutions. The printed surface ought protection though as well as a layer of clear lacquer needs to be used on the discs to prevent moisture coming into contact with the ink through handling or experience damp environments. This necessity adds significantly on the overall project time. Printable discs can be obtained which have an exclusively formulated surface that becomes water-resistant after printing but they are higher priced than regular printable discs so a choice needs to be made depending upon the urgency in the project; extra expense for waterproof discs or extra time to the putting on a layer of clear lacquer?

CD Screen printing is fantastic for artwork designs which involve solid areas of colour. Screen printing is conducted utilizing a machine which has a rotating bed which includes 5 separate stations in which a different colour of ink does apply. The CDs will have a base colour applied first in the whole disc area meaning a screen printed CD design comprise of as many as 6 different colours maximum.

The ink found in the CD screen printing process is UV sensitive so that as each colour is applied at a station, the disc moves under a UV lamp as it rotates round to another location station. The UV lamp cures the ink and this only requires a moment of exposure.

As the process name suggests the screen printing is applied by using very capable screens. You will find there's separate screen for each and every colour within the artwork design. To generate a screen, a show is made which has areas where ink isn't to be used on the disc, blacked out. The newest screen is initially coated having a thermal emulsion. The film and the screen are aligned in addition to the other person using guide marks and therefore are place into an exposure unit. In the event the screen is subjected to a warm, bright light, the area of thermal emulsion not paid by the dark area about the film is cured. The screen will be washed which has a water spray along with the aspects of uncured emulsion wash away to reveal the mesh.

The screen will then be fixed at its station. Once all of the screens are already prepared this way, the printing can start. The CDs are loaded onto the machine by a computerized robotic arm system. They're placed into a platen which props up disc firmly available. At each station, ink is added in the mesh screen and a rubber squeegee blade passes over the top pressing the mesh down on the disc surface and forcing some of it from the to be able to holes and onto the surface of the disc. Some of it application stroke takes in regards to a second each station applies ink to a disc simultaneously once the first 5 discs have already been fed to the system. This speed means that a screen printing machine can print greater than 3500 discs in the hour so large orders could be completed quickly.

You can find, however, significant fixed set up costs because of the dependence on screens and flicks. It may be reduced by limiting the artwork to fewer colours, using a single colour print onto a silver disc being the most cost effective print. The fixed costs do mean that this CD printing process is only really viable for orders well over 100 discs.

The CD screen printing process can do producing a truly amazing CD print with a very high resolution as a result of use of extremely nylon uppers screens. It's not ideal, though, for printing photographic images due to existence of subtle colour gradients of these images. Why the screen printing process truly unique may be the option of fluorescent and metallic inks that may really give a WOW factor to your CD print.