CD Printing - Selecting the Best Printing Means for Assembling your project6993221

The method of смотри тут you select is governed by some key factors. These are the next:

How many CDs do you need printed? Exactly what is the intended utilisation of the end result? Will be the budget tight for your project? What type of artwork was created to the discs? Photographic images or block colours? Once these factors happen to be considered, you can make a conclusion about which CD printing process is most suitable to your particular project.

Let's take a look at each of the processes consequently as well as their pros and cons.

This CD printing method utilises a printer which uses exactly the same process as an computer printer that numerous home users will probably be familiar with. The truth is, many home printers might be equipped with a CD printing tray for usage with pre-manufactured CDRs having a printable surface. A company printing CDs professionally probably will use an computer printer that is certainly especially for the printing of CDs. These printers provide an auto-loading mechanism enabling the unattended printing all the way to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of such printers is slow but there won't be any fixed create costs involved. That is fine when the order volume of discs is below 100, or 200 if there is no fixed, imminent deadline for that order.

Using this method of printing can do producing highly professional CDs just as one printer's can print at quite high resolutions. The printed surface does need protection though plus a layer of clear lacquer needs to be used on the discs to avoid moisture coming into contact with the ink through handling or contact with damp environments. This necessity adds significantly for the overall project time. Printable discs can be obtained which may have a specially formulated surface that becomes water-resistant after printing but they are costlier than regular printable discs therefore a choice has to be made based on the urgency from the project; extra expense for waterproof discs or an extension cord for the application of a layer of clear lacquer?

CD Screen printing is fantastic for artwork designs which entail solid regions of colour. Screen printing is completed by using a machine which has a rotating bed that has 5 separate stations where a different colour of ink does apply. The CDs may have a base colour applied first over the whole disc area meaning that a screen printed CD design incorporate you use 6 different colours maximum.

A lot of it found in the CD screen printing process is UV sensitive and as each colour is applied with a station, the disc moves with a UV lamp since it rotates round to another location station. The UV lamp cures the ink this also only needs a moment of exposure.

As the process name suggests the screen printing is used with the use of very fine mesh screens. There exists a separate screen for each and every colour from the artwork design. To make a screen, a film is made containing other places where ink just isn't to get placed on the disc, blacked out. The brand new screen is initially coated with a thermal emulsion. The video along with the screen are aligned in addition to the other using guide marks and they are put into an exposure unit. Once the screen is encountered with a warm, bright light, the location of thermal emulsion not protected by the dark area around the film is cured. The screen might be washed with a water spray and the regions of uncured emulsion wash off to reveal the mesh.

The screen will then be fixed at its station. Once all of the screens happen to be prepared like this, the printing will start. The CDs are loaded on the machine by an automated robotic arm system. These are place into a platen which supports the disc firmly set up. At intervals of station, ink is added into the mesh screen plus a rubber squeegee blade passes over the top pressing the mesh down on the disc surface and forcing a lot of it from the capable holes and onto the surface of the disc. A lot of it application stroke takes of a second and every station applies ink to a disc simultaneously when the first 5 discs are already fed in to the system. This speed implies that a screen printing machine can print greater than 3500 discs within an hour so large orders may be completed quickly.

You will find, however, significant fixed build costs due to the requirement for screens and flicks. These can be reduced by limiting the artwork to fewer colours, with a single colour print onto a silver disc being the most economical print. The fixed costs do imply this CD printing process is only really viable for orders that could reach over 100 discs.

The CD screen printing process can perform producing a truly amazing CD print at the very high resolution because of the usage of extremely capable screens. It's not ideal, though, for printing photographic images due to presence of subtle colour gradients during these images. Why is the screen printing process fantastic is the use of fluorescent and metallic inks which may really include a WOW the answer to your CD print.