CD Printing - Selecting the Best Printing Way of Any project5052805

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The method of как сделать обложку для диска you choose is governed by some important aspects. They are the next:

How many CDs do you need printed? What's the intended utilisation of the end result? May be the budget tight for the project? What are the artwork is supposed to the discs? Photographic images or block colours? Once these factors have already been considered, you possibly can make a conclusion about which CD printing process is best fitting for the particular project.

Let's take a look at all the processes in turn and their benefits and drawbacks.


This CD printing method utilises a printer utilizing the identical process as an printer's a large number of home users will be familiar with. In fact, many home printers may be equipped with a CD printing tray for usage with pre-manufactured CDRs which has a printable surface. A company printing CDs professionally probably will be utilising an computer printer that is designed for the printing of CDs. These printers provide an auto-loading mechanism enabling the unattended printing up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing one of such printers is slow but there won't be any fixed build costs involved. That is fine if the order level of discs is below 100, or 200 if you find no fixed, imminent deadline for the order.

This technique of printing is capable of producing highly professional CDs just as one inkjet printer can print at quite high resolutions. The printed surface does need protection though as well as a layer of clear lacquer must be applied to the discs in order to avoid moisture getting into connection with the ink through handling or experience of damp environments. This necessity adds significantly for the overall project time. Printable discs can be obtained which have a specially formulated surface that becomes water-resistant after printing but you are costlier than regular printable discs therefore a choice must be made based upon the urgency in the project; extra expense for water-resistant discs or more time to the application of a layer of clear lacquer?

CD Screen printing is ideal for artwork designs which involve solid aspects of colour. Screen printing is completed employing a machine having a rotating bed which has 5 separate stations the place where a different shade of ink is true. The CDs may have a base colour applied first on the whole disc area meaning a screen printed CD design comprise of a total of 6 different colours maximum.

The ink found in the CD screen printing process is UV sensitive and as each colour is applied with a station, the disc moves within a UV lamp mainly because it rotates round to another station. The UV lamp cures a lot of it this also only takes a moment of exposure.

As the process name suggests the screen printing is applied by making use of very to be able to screens. You will find there's separate screen for every colour inside the artwork design. To generate a screen, a motion picture is produced which includes other places where ink is just not to become put on the disc, blacked out. The newest screen is initially coated having a thermal emulsion. The video as well as the screen are aligned along with each other using guide marks and so are placed into an exposure unit. In the event the screen is exposed to a hot, bright light, the area of thermal emulsion not protected by the dark area about the film is cured. The screen will be washed which has a water spray and the regions of uncured emulsion wash away to reveal the mesh.

The screen is then fixed at its station. Once all the screens are already prepared like this, the printing may start. The CDs are loaded on top of the machine by a mechanical robotic arm system. They may be placed into a platen which sports ths disc firmly set up. At intervals of station, ink is added on top of the mesh screen and a rubber squeegee blade passes over the top pressing the mesh down onto the disc surface and forcing a lot of it from the nylon uppers holes and on the surface of the disc. A lot of it application stroke takes with regards to a second every station applies ink into a disc simultaneously right after the first 5 discs have been fed in to the system. This speed implies that a screen printing machine can print a lot more than 3500 discs within an hour so large orders may be completed quickly.

You can find, however, significant fixed build costs due to the requirement for screens and flicks. These may be reduced by limiting the artwork to fewer colours, which has a single colour print onto a silver disc is the most cost effective print. The fixed costs do signify this CD printing process is merely really viable for orders of more than 100 discs.

The CD screen printing process is capable of doing producing a truly amazing CD print at a very high resolution due to usage of extremely nylon uppers screens. It is not ideal, though, for printing photographic images because of the existence of subtle colour gradients of these images. Why is the screen printing process amazing could be the availability of fluorescent and metallic inks that may really include a WOW step to your CD print.