CD Printing - Choosing the proper Printing Method for Your Project3314753

The method of смотри тут you choose is controlled by some key factors. These are the following:

What number of CDs do you really need printed? What is the intended standby time with the product? Could be the budget tight to the project? What kind of artwork is meant for that discs? Photographic images or block colours? Once these factors have been considered, you can make a decision about which CD printing process is most suitable on your particular project.

Let us take a review of all the processes in turn and their benefits and drawbacks.

This CD printing method utilises a printer which uses the identical process as an printing device that many home users will probably be familiar with. In reality, many home printers can be furnished with a CD printing tray for use with pre-manufactured CDRs with a printable surface. A firm printing CDs professionally probably will be utilising an computer printer which is designed for the printing of CDs. These printers have an auto-loading mechanism enabling the unattended printing as high as 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing one of the printers is slow but there won't be any fixed build costs involved. That is fine if your order volume of discs is lower than 100, or 200 if you have no fixed, imminent deadline to the order.

Using this method of printing can do producing highly professional looking CDs being an printing device can print at quite high resolutions. The printed surface needs protection though plus a layer of clear lacquer should be applied to the discs to avoid moisture getting into connection with the ink through handling or exposure to damp environments. This necessity adds significantly to the overall project time. Printable discs can be found which may have an exclusively formulated surface that becomes waterproof after printing but they are costlier than regular printable discs so a conclusion must be made based upon the urgency with the project; extra expense for water resistant discs or additional time for that use of a layer of clear lacquer?

CD Screen printing is great for artwork designs that entail solid areas of colour. Screen printing is carried out using a machine which has a rotating bed which has 5 separate stations the place where a different shade of ink can be applied. The CDs can have a base colour applied first over the whole disc area so that a screen printed CD design comprise of a total of 6 different colours maximum.

A lot of it found in the CD screen printing process is UV sensitive in addition to being each colour is used with a station, the disc moves with a UV lamp as it rotates round to the next station. The UV lamp cures some of it this also only uses a moment of exposure.

Since the process name suggests the screen printing is used by making use of very to be able to screens. There exists a separate screen for each colour within the artwork design. To generate a screen, a motion picture is made which has the areas where ink is just not to become used on the disc, blacked out. The new screen is initially coated using a thermal emulsion. The show and the screen are aligned in addition to each other using guide marks and they are put in an exposure unit. In the event the screen is exposed to a hot, bright light, the region of thermal emulsion not paid by the dark area around the film is cured. The screen will be washed using a water spray and also the areas of uncured emulsion wash away to reveal the mesh.

The screen is then fixed at its station. Once all of the screens have already been prepared in this way, the printing may start. The CDs are loaded on top of the machine by a computerized robotic arm system. These are thrown into a platen which holds the disc firmly in place. Each and every station, ink is added on top of the mesh screen plus a rubber squeegee blade passes extraordinary pressing the mesh down on the disc surface and forcing some of it from the nylon uppers holes and onto the top of the disc. A lot of it application stroke takes in regards to a second and each station applies ink with a disc simultaneously when the first 5 discs have already been fed to the system. This speed implies that a screen printing machine can print a lot more than 3500 discs in an hour so large orders might be completed quickly.

There are, however, significant fixed build costs due to the dependence on screens and films. These may be reduced by limiting the artwork to fewer colours, which has a single colour print onto a silver disc being the most cost effective print. The fixed costs do mean that this CD printing process is only really viable for orders well over 100 discs.

The CD screen printing process is capable of doing making a truly amazing CD print at a extremely high resolution due to the using extremely nylon uppers screens. It is not ideal, though, for printing photographic images due to existence of subtle colour gradients in these images. The thing that makes the screen printing process wonderful will be the accessibility to fluorescent and metallic inks which could really give a WOW the answer to your CD print.