CD Printing - Choosing the right Printing Method for Any project8725714

The technique of как сделать обложку для диска you decide on is governed by some main reasons. These are generally the following:

The number of CDs do you need printed? What is the intended technique product? Is the budget tight for your project? What type of artwork is meant for that discs? Photographic images or block colours? Once these 4 elements have been considered, you can make a determination about which CD printing process is most suitable for your particular project.

Let's take a review of every one of the processes in turn along with their pros and cons.

This CD printing method utilises a printer utilizing exactly the same process just as one printer's that many home users is going to be informed about. Actually, many home printers may be equipped with a CD printing tray to use with pre-manufactured CDRs which has a printable surface. A firm printing CDs professionally will most likely be using an printer's that is specifically for the printing of CDs. These printers come with an auto-loading mechanism enabling the unattended printing as high as 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of those printers is slow but there isn't any fixed set up costs involved. This is fine if your order quantity of discs is less than 100, or 200 if there is no fixed, imminent deadline for the order.

Using this method of printing can perform producing highly professional CDs as an printing device can print at extremely high resolutions. The printed surface needs protection though along with a layer of clear lacquer should be applied to the discs to avoid moisture coming into exposure to a lot of it through handling or contact with damp environments. This necessity adds significantly to the overall project time. Printable discs can be purchased which have a specially formulated surface that becomes waterproof after printing but you are costlier than regular printable discs so a choice must be made based upon the urgency with the project; extra expense for water repellent discs or additional time for that use of a layer of clear lacquer?

CD Screen printing is perfect for artwork designs that involve solid regions of colour. Screen printing is carried out by using a machine having a rotating bed which includes 5 separate stations when a different colour of ink can be applied. The CDs could have a base colour applied first over the whole disc area which means that a screen printed CD design can consist of as many as 6 different colours maximum.

A lot of it used in the CD screen printing process is UV sensitive so when each colour is applied at a station, the disc moves with a UV lamp as it rotates round to another location station. The UV lamp cures a lot of it this also only uses a moment of exposure.

As the process name suggests the screen printing is used by making use of very capable screens. You will find there's separate screen for each colour inside the artwork design. To generate a screen, a show is made which includes other locations where ink isn't to get applied to the disc, blacked out. The brand new screen is initially coated which has a thermal emulsion. The show and the screen are aligned in addition to the other using guide marks and therefore are put into an exposure unit. When the screen is subjected to a hot, bright light, the region of thermal emulsion not protected by the dark area around the film is cured. The screen will then be washed using a water spray along with the areas of uncured emulsion wash away to reveal the mesh.

The screen will be fixed at its station. Once each of the screens are already prepared like this, the printing can start. The CDs are loaded on the machine by an automatic robotic arm system. They are put into a platen which supports the disc firmly available. At each and every station, ink is added on top of the mesh screen along with a rubber squeegee blade passes too much pressing the mesh down on the disc surface and forcing the ink through the fine mesh holes and onto the surface of the disc. A lot of it application stroke takes in regards to a second every station applies ink into a disc simultaneously right after the first 5 discs are already fed in to the system. This speed implies that a screen printing machine can print over 3500 discs within an hour so large orders may be completed quickly.

You will find, however, significant fixed setup costs as a result of requirement of screens and films. These could be reduced by limiting the artwork to fewer colours, with a single colour print onto a silver disc to be the most cost effective print. The fixed costs do signify this CD printing process is only really viable for orders that could reach over 100 discs.

The CD screen printing process is capable of to become a truly amazing CD print at the extremely high resolution because of the using extremely capable screens. It isn't ideal, though, for printing photographic images as a result of existence of subtle colour gradients in these images. The thing that makes the screen printing process fantastic is the availability of fluorescent and metallic inks which may really put in a WOW factor to your CD print.