CD Printing - Choosing the right Printing Method for Your Project4811021
The strategy of на этом сайте you choose is controlled by some key factors. They're as follows:
The amount of CDs do you want printed? Exactly what is the intended technique end product? May be the budget tight for the project? What type of artwork is supposed for the discs? Photographic images or block colours? Once these 4 elements have already been considered, you can make a decision about which CD printing process is most suitable to your particular project.
Let's take a glance at every one of the processes therefore in addition to their advantages and disadvantages.
This CD printing method utilises a printer which utilizes exactly the same process being an printing device a large number of home users will probably be acquainted with. In fact, many home printers can be equipped with a CD printing tray for use with pre-manufactured CDRs which has a printable surface. A company printing CDs professionally will most likely be utilising an printer's that is specifically for the printing of CDs. These printers offer an auto-loading mechanism enabling the unattended printing all the way to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.
Digital CD printing one of the printers is slow but there isn't any fixed create costs involved. That is fine if your order volume of discs is less than 100, or 200 if there is no fixed, imminent deadline for that order.
This method of printing can do producing highly professional looking CDs just as one printer's can print at quite high resolutions. The printed surface does need protection though as well as a layer of clear lacquer has to be put on the discs in order to avoid moisture entering contact with a lot of it through handling or contact with damp environments. This necessity adds significantly towards the overall project time. Printable discs can be purchased that have a specially formulated surface that becomes waterproof after printing but they are costlier than regular printable discs so a determination should be made based on the urgency with the project; extra expense for waterproof discs or additional time to the application of a layer of clear lacquer?
CD Screen printing is fantastic for artwork designs that involve solid aspects of colour. Screen printing is conducted utilizing a machine having a rotating bed that has 5 separate stations in which a different shade of ink can be applied. The CDs may have a base colour applied first within the whole disc area meaning that a screen printed CD design comprise of as many as 6 different colours maximum.
Some of it used in the CD screen printing process is UV sensitive and as each colour is used at a station, the disc moves under a UV lamp mainly because it rotates round to another station. The UV lamp cures the ink which only uses a moment of exposure.
Since the process name suggests the screen printing is applied by making use of very to be able to screens. There exists a separate screen for every colour from the artwork design. To create a screen, a show is produced which includes other locations where ink is not to be placed on the disc, blacked out. The modern screen is initially coated using a thermal emulsion. The show as well as the screen are aligned along with one another using guide marks and so are placed into an exposure unit. When the screen is confronted with a fashionable, bright light, the spot of thermal emulsion not paid by the dark area on the film is cured. The screen will be washed using a water spray and also the aspects of uncured emulsion wash away to reveal the mesh.
The screen will then be fixed at its station. Once all the screens have already been prepared like this, the printing will start. The CDs are loaded onto the machine by a computerized robotic arm system. They're put into a platen which sports ths disc firmly in position. Each and every station, ink is added on top of the mesh screen plus a rubber squeegee blade passes outrageous pressing the mesh down onto the disc surface and forcing a lot of it through the nylon uppers holes and on top of the surface of the disc. Some of it application stroke takes in regards to a second each station applies ink to some disc simultaneously right after the first 5 discs happen to be fed in the system. This speed means that a screen printing machine can print more than 3500 discs in the hour so large orders can be completed quickly.
There are, however, significant fixed create costs because of the requirement of screens and films. These could be reduced by limiting the artwork to fewer colours, using a single colour print onto a silver disc to be the most economical print. The fixed costs do mean that this CD printing process is just really viable for orders that could reach over 100 discs.
The CD screen printing process is capable of producing a truly amazing CD print in a high resolution because of the use of extremely fine mesh screens. It's not ideal, though, for printing photographic images due to existence of subtle colour gradients in these images. The thing that makes the screen printing process amazing is the accessibility to fluorescent and metallic inks that may really put in a WOW key to your CD print.