CD Printing - Choosing the right Printing Way for Assembling your shed3627800

Материал из Wiki
Перейти к:навигация, поиск

The technique of программа для печати на дисках you choose is governed by some important aspects. These are the next:

How many CDs do you really need printed? Exactly what is the intended technique product? Could be the budget tight for that project? What kind of artwork was created for your discs? Photographic images or block colours? Once these 4 elements happen to be considered, you can make a determination about which CD printing process is best suited to your particular project.

Let us take a look at each of the processes consequently along with their pros and cons.


This CD printing method utilises a printer utilizing exactly the same process being an printing device that many home users will probably be acquainted with. In reality, many home printers can be built with a CD printing tray for usage with pre-manufactured CDRs which has a printable surface. A company printing CDs professionally will likely be using an printer's which is designed for the printing of CDs. These printers have an auto-loading mechanism enabling the unattended printing of up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of such printers is slow but there won't be any fixed setup costs involved. This really is fine if your order quantity of discs is lower than 100, or 200 if you find no fixed, imminent deadline for the order.

This method of printing can perform producing highly professional looking CDs just as one printer's can print at high resolutions. The printed surface does need protection though along with a layer of clear lacquer has to be used on the discs to avoid moisture coming into experience of the ink through handling or contact with damp environments. This necessity adds significantly to the overall project time. Printable discs can be found that have an exclusively formulated surface that becomes water repellent after printing however they are more expensive than regular printable discs and so a determination has to be made based upon the urgency with the project; extra expense for water resistant discs or extra time for that use of a layer of clear lacquer?

CD Screen printing is great for artwork designs that entail solid areas of colour. Screen printing is completed utilizing a machine using a rotating bed which has 5 separate stations when a different shade of ink does apply. The CDs may have a base colour applied first over the whole disc area meaning a screen printed CD design incorporate you use 6 different colours maximum.

The ink employed in the CD screen printing process is UV sensitive in addition to being each colour is applied in a station, the disc moves with a UV lamp as it rotates round to a higher station. The UV lamp cures a lot of it and this only needs a moment of exposure.

Because the process name suggests the screen printing is used through the use of very to be able to screens. There is a separate screen for each colour within the artwork design. To make a screen, a show is produced that has other locations where ink is not being applied to the disc, blacked out. The newest screen is initially coated using a thermal emulsion. The show and also the screen are aligned on top of the other using guide marks and are put into an exposure unit. Once the screen is encountered with a warm, bright light, the spot of thermal emulsion not paid by the dark area around the film is cured. The screen will then be washed which has a water spray as well as the regions of uncured emulsion wash off to reveal the mesh.

The screen is then fixed at its station. Once all of the screens have already been prepared like this, the printing can start. The CDs are loaded onto the machine by a mechanical robotic arm system. These are thrown into a platen which props up disc firmly set up. At each station, ink is added into the mesh screen plus a rubber squeegee blade passes outrageous pressing the mesh down to the disc surface and forcing a lot of it with the fine mesh holes and on top of the top of the disc. A lot of it application stroke takes of a second each station applies ink to a disc simultaneously once the first 5 discs happen to be fed in to the system. This speed means that a screen printing machine can print more than 3500 discs within an hour so large orders may be completed quickly.

You will find, however, significant fixed setup costs because of the dependence on screens and flicks. These could be reduced by limiting the artwork to fewer colours, with a single colour print onto a silver disc being the most cost effective print. The fixed costs do mean that this CD printing process is only really viable for orders well over 100 discs.

The CD screen printing process can do making a truly amazing CD print at the very high resolution as a result of using extremely fine mesh screens. It isn't ideal, though, for printing photographic images as a result of presence of subtle colour gradients during these images. Why the screen printing process amazing could be the option of fluorescent and metallic inks that may really include a WOW step to your CD print.