CD Printing - Selecting the Best Printing Method for Your Project7000176

The technique of как сделать обложку для диска you select is controlled by some key factors. They're the following:

The amount of CDs do you really need printed? What is the intended utilisation of the product? Could be the budget tight for the project? What kind of artwork was created to the discs? Photographic images or block colours? Once these 4 elements are already considered, you can create a conclusion about which CD printing process is most suitable for your particular project.

Let us take a look at each of the processes therefore and their positives and negatives.

This CD printing method utilises a printer which uses the identical process being an printer's that numerous home users will likely be familiar with. The truth is, many home printers might be designed with a CD printing tray for use with pre-manufactured CDRs having a printable surface. A business printing CDs professionally will likely be utilizing an printing device that is specifically for the printing of CDs. These printers provide an auto-loading mechanism enabling the unattended printing as high as 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of those printers is slow but there are no fixed setup costs involved. This is fine when the order amount of discs is less than 100, or 200 if you find no fixed, imminent deadline for your order.

Using this method of printing can perform producing highly professional looking CDs just as one printing device can print at high resolutions. The printed surface ought protection though and a layer of clear lacquer must be put on the discs to stop moisture being received by contact with a lot of it through handling or experience of damp environments. This necessity adds significantly for the overall project time. Printable discs can be obtained which have a specially formulated surface that becomes water resistant after printing but they are costlier than regular printable discs and so a conclusion must be made based on the urgency from the project; extra expense for water resistant discs or more time for the application of a layer of clear lacquer?

CD Screen printing is perfect for artwork designs that involve solid areas of colour. Screen printing is completed employing a machine with a rotating bed which includes 5 separate stations where a different hue of ink does apply. The CDs will have a base colour applied first on the whole disc area meaning a screen printed CD design comprise of as many as 6 different colours maximum.

The ink employed in the CD screen printing process is UV sensitive so when each colour is applied with a station, the disc moves within a UV lamp mainly because it rotates round to a higher station. The UV lamp cures a lot of it and this only takes a moment of exposure.

Because the process name suggests the screen printing is applied by using very to be able to screens. There exists a separate screen for each and every colour in the artwork design. To create a screen, a motion picture is made which has the areas where ink is not to become applied to the disc, blacked out. The modern screen is initially coated which has a thermal emulsion. The video and also the screen are aligned on top of the other using guide marks and are put into an exposure unit. In the event the screen is confronted with a fashionable, bright light, the area of thermal emulsion not paid by the dark area around the film is cured. The screen might be washed having a water spray as well as the regions of uncured emulsion wash off to reveal the mesh.

The screen might be fixed at its station. Once all the screens are already prepared this way, the printing may start. The CDs are loaded onto the machine by a computerized robotic arm system. They are thrown into a platen which supports the disc firmly in position. At intervals of station, ink is added into the mesh screen and a rubber squeegee blade passes extraordinary pressing the mesh down on the disc surface and forcing the ink through the fine mesh holes and on top of the top of the disc. The ink application stroke takes about a second each station applies ink to a disc simultaneously as soon as the first 5 discs have already been fed to the system. This speed signifies that a screen printing machine can print over 3500 discs in a hour so large orders could be completed quickly.

You can find, however, significant fixed set up costs because of the desire for screens and films. These can be reduced by limiting the artwork to fewer colours, with a single colour print onto a silver disc being the most economical print. The fixed costs do signify this CD printing process is only really viable for orders that could reach over 100 discs.

The CD screen printing process can perform to become a truly amazing CD print at a extremely high resolution due to using extremely nylon uppers screens. It's not ideal, though, for printing photographic images because of the presence of subtle colour gradients in these images. The thing that makes the screen printing process truly unique is the option of fluorescent and metallic inks which may really give a WOW the answer to your CD print.