CD Printing - Selecting the Best Printing Method for Your Project8440309

The technique of программа для печати на дисках you select is governed by some key factors. These are the next:

What number of CDs do you want printed? What's the intended technique end product? Will be the budget tight for the project? What type of artwork is meant for the discs? Photographic images or block colours? Once these 4 elements have been considered, you may make a decision about which CD printing process is most appropriate to your particular project.

Consider a look at each of the processes consequently along with their benefits and drawbacks.

This CD printing method utilises a printer utilizing the same process as an printer's a large number of home users will probably be knowledgeable about. In fact, many home printers might be furnished with a CD printing tray for usage with pre-manufactured CDRs which has a printable surface. A company printing CDs professionally probably will be utilizing an computer printer that is certainly designed for the printing of CDs. These printers come with an auto-loading mechanism enabling the unattended printing all the way to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of these printers is slow but there are no fixed set up costs involved. That is fine if the order level of discs is under 100, or 200 if you find no fixed, imminent deadline for the order.

This method of printing can do producing highly professional looking CDs as a possible printer's can print at very high resolutions. The printed surface ought protection though plus a layer of clear lacquer has to be put on the discs in order to avoid moisture coming into connection with the ink through handling or exposure to damp environments. This necessity adds significantly towards the overall project time. Printable discs are available that have a specifically formulated surface that becomes water repellent after printing but they're more costly than regular printable discs so a decision has to be made dependant on the urgency in the project; extra expense for water repellent discs or more time to the putting on a layer of clear lacquer?

CD Screen printing is ideal for artwork designs which involve solid aspects of colour. Screen printing is conducted using a machine which has a rotating bed which includes 5 separate stations where a different shade of ink can be applied. The CDs can have a base colour applied first over the whole disc area so that a screen printed CD design comprise of a total of 6 different colours maximum.

Some of it used in the CD screen printing process is UV sensitive in addition to being each colour is used at a station, the disc moves within a UV lamp since it rotates round to a higher station. The UV lamp cures some of it this also only uses a moment of exposure.

Because process name suggests the screen printing is applied by making use of very fine mesh screens. You will find there's separate screen for each colour from the artwork design. To produce a screen, a show is made containing the areas where ink is not to become put on the disc, blacked out. The new screen is initially coated with a thermal emulsion. The video and the screen are aligned on top of each other using guide marks and therefore are place into an exposure unit. In the event the screen is confronted with a classy, bright light, the spot of thermal emulsion not paid by the dark area around the film is cured. The screen will be washed using a water spray along with the parts of uncured emulsion wash away to reveal the mesh.

The screen is then fixed at its station. Once all the screens happen to be prepared in this manner, the printing can start. The CDs are loaded onto the machine by an automated robotic arm system. They may be put into a platen which props up disc firmly available. At each station, ink is added in the mesh screen and a rubber squeegee blade passes extraordinary pressing the mesh down to the disc surface and forcing a lot of it over the to be able to holes and on the top of the disc. A lot of it application stroke takes in regards to a second every station applies ink with a disc simultaneously right after the first 5 discs have been fed into the system. This speed ensures that a screen printing machine can print more than 3500 discs in the hour so large orders can be completed quickly.

You will find, however, significant fixed build costs because of the requirement of screens and flicks. It may be reduced by limiting the artwork to fewer colours, using a single colour print onto a silver disc is the most economical print. The fixed costs do imply that this CD printing process is only really viable for orders well over 100 discs.

The CD screen printing process is capable of making a truly amazing CD print at a extremely high resolution due to the using extremely to be able to screens. It isn't ideal, though, for printing photographic images due to presence of subtle colour gradients over these images. The thing that makes the screen printing process amazing may be the use of fluorescent and metallic inks which could really include a WOW factor to your CD print.