CD Printing - Selecting the right Printing Means for Assembling your shed9255817

Материал из Wiki
Перейти к:навигация, поиск

The strategy of печать на дисках you select is governed by some key factors. They're the following:

How many CDs do you want printed? What's the intended technique result? May be the budget tight to the project? What sort of artwork is intended for the discs? Photographic images or block colours? Once these 4 elements happen to be considered, you can make a conclusion about which CD printing process is most suitable for the particular project.

Consider a glance at each one of the processes consequently as well as their positives and negatives.


This CD printing method utilises a printer which utilizes precisely the same process being an inkjet printer that many home users is going to be acquainted with. The truth is, many home printers can be built with a CD printing tray to use with pre-manufactured CDRs having a printable surface. A business printing CDs professionally will most likely be utilizing an printing device that is especially for the printing of CDs. These printers offer an auto-loading mechanism enabling the unattended printing up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of the printers is slow but there won't be any fixed create costs involved. This really is fine if the order volume of discs is below 100, or 200 if you find no fixed, imminent deadline to the order.

This technique of printing is capable of producing highly professional looking CDs as an computer printer can print at high resolutions. The printed surface needs protection though along with a layer of clear lacquer needs to be placed on the discs to stop moisture coming into exposure to the ink through handling or experience damp environments. This necessity adds significantly for the overall project time. Printable discs can be found which have an exclusively formulated surface that becomes water-resistant after printing but they're more expensive than regular printable discs and thus a determination must be made dependant on the urgency in the project; extra expense for waterproof discs or more time for the putting on a layer of clear lacquer?

CD Screen printing is great for artwork designs that involve solid areas of colour. Screen printing is conducted utilizing a machine having a rotating bed which has 5 separate stations where a different hue of ink can be applied. The CDs could have a base colour applied first over the whole disc area meaning a screen printed CD design comprise of a total of 6 different colours maximum.

The ink found in the CD screen printing process is UV sensitive in addition to being each colour is used with a station, the disc moves within UV lamp because it rotates round to another station. The UV lamp cures a lot of it which only takes a moment of exposure.

Since the process name suggests the screen printing is applied by using very capable screens. There exists a separate screen for each and every colour from the artwork design. To generate a screen, a film is produced which includes areas where ink isn't to become applied to the disc, blacked out. The new screen is initially coated which has a thermal emulsion. The film as well as the screen are aligned in addition to each other using guide marks and so are placed into an exposure unit. Once the screen is exposed to a classy, bright light, the area of thermal emulsion not paid by the dark area around the film is cured. The screen is then washed using a water spray as well as the regions of uncured emulsion wash off to reveal the mesh.

The screen will then be fixed at its station. Once each of the screens are already prepared in this way, the printing can start. The CDs are loaded on top of the machine by an automatic robotic arm system. They're thrown into a platen which sports ths disc firmly in place. Each and every station, ink is added over the mesh screen and a rubber squeegee blade passes outrageous pressing the mesh down to the disc surface and forcing a lot of it through the to be able to holes and on the top of the disc. Some of it application stroke takes with regards to a second every station applies ink to some disc simultaneously once the first 5 discs have already been fed in to the system. This speed implies that a screen printing machine can print more than 3500 discs in a hour so large orders can be completed quickly.

You'll find, however, significant fixed build costs due to requirement for screens and films. These could be reduced by limiting the artwork to fewer colours, which has a single colour print onto a silver disc is the most economical print. The fixed costs do signify this CD printing process is simply really viable for orders of more than 100 discs.

The CD screen printing process can do making a truly amazing CD print with a extremely high resolution due to the use of extremely capable screens. It's not ideal, though, for printing photographic images as a result of existence of subtle colour gradients in these images. The thing that makes the screen printing process fantastic could be the option of fluorescent and metallic inks which may really give a WOW the answer to your CD print.