CD Printing - Selecting the right Printing Way for Any project901995

The method of программа для печати на дисках you ultimately choose is controlled by some main reasons. These are as follows:

How many CDs do you want printed? Is there a intended standby time with the product? Will be the budget tight for the project? What are the artwork is supposed for your discs? Photographic images or block colours? Once these factors have already been considered, you can create a decision about which CD printing process is most appropriate on your particular project.

Consider a review of each of the processes subsequently along with their positives and negatives.

This CD printing method utilises a printer that employs exactly the same process being an printer's a large number of home users will probably be familiar with. In reality, many home printers might be furnished with a CD printing tray to use with pre-manufactured CDRs with a printable surface. An organization printing CDs professionally probably will be utilizing an inkjet printer that is certainly designed for the printing of CDs. These printers provide an auto-loading mechanism enabling the unattended printing as high as 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing using one of the printers is slow but there aren't any fixed set up costs involved. This can be fine if the order volume of discs is less than 100, or 200 if you find no fixed, imminent deadline for the order.

Using this method of printing can perform producing highly professional looking CDs as an inkjet printer can print at high resolutions. The printed surface needs protection though and a layer of clear lacquer has to be placed on the discs in order to avoid moisture being received by experience of the ink through handling or exposure to damp environments. This necessity adds significantly for the overall project time. Printable discs can be found which have a specifically formulated surface that becomes water repellent after printing but you are more costly than regular printable discs and so a determination should be made based upon the urgency in the project; extra expense for water-resistant discs or an extension cord for your use of a layer of clear lacquer?

CD Screen printing is perfect for artwork designs that entail solid parts of colour. Screen printing is carried out using a machine which has a rotating bed which has 5 separate stations when a different hue of ink does apply. The CDs could have a base colour applied first over the whole disc area so that a screen printed CD design incorporate a total of 6 different colours maximum.

The ink utilized in the CD screen printing process is UV sensitive and as each colour is used at the station, the disc moves within UV lamp as it rotates round to a higher station. The UV lamp cures the ink and also this only needs a moment of exposure.

Since the process name suggests the screen printing is applied by making use of very nylon uppers screens. There's a separate screen for every colour from the artwork design. To produce a screen, a motion picture is produced containing the areas where ink is just not being used on the disc, blacked out. The brand new screen is initially coated having a thermal emulsion. The show and the screen are aligned on top of each other using guide marks and they are placed into an exposure unit. When the screen is confronted with a hot, bright light, the spot of thermal emulsion not paid by the dark area for the film is cured. The screen might be washed which has a water spray along with the regions of uncured emulsion wash off to reveal the mesh.

The screen will be fixed at its station. Once all the screens are already prepared in this way, the printing can begin. The CDs are loaded to the machine by an automated robotic arm system. They may be thrown into a platen which holds the disc firmly in place. At each station, ink is added on top of the mesh screen and a rubber squeegee blade passes too much pressing the mesh down on top of the disc surface and forcing some of it from the to be able to holes and to the surface of the disc. Some of it application stroke takes with regards to a second every station applies ink into a disc simultaneously as soon as the first 5 discs happen to be fed into the system. This speed implies that a screen printing machine can print over 3500 discs in an hour so large orders can be completed quickly.

You can find, however, significant fixed setup costs because of the dependence on screens and films. These can be reduced by limiting the artwork to fewer colours, with a single colour print onto a silver disc is the most economical print. The fixed costs do imply that this CD printing process is only really viable for orders that could reach over 100 discs.

The CD screen printing process can perform creating a truly amazing CD print at a quite high resolution due to use of extremely fine mesh screens. It's not ideal, though, for printing photographic images due to presence of subtle colour gradients during these images. The thing that makes the screen printing process amazing is the availability of fluorescent and metallic inks which can really include a WOW factor to your CD print.