CD Printing - Selecting the right Printing Way of Your Project6009537

The strategy of печать на дисках you ultimately choose is governed by some key factors. These are generally the next:

The amount of CDs do you need printed? What is the intended technique product? Is the budget tight for your project? What kind of artwork is meant for that discs? Photographic images or block colours? Once these 4 elements have been considered, you can make a determination about which CD printing process is best fitting to your particular project.

Let us take a review of all the processes consequently along with their advantages and disadvantages.

This CD printing method utilises a printer that employs exactly the same process being an printing device that lots of home users will likely be acquainted with. In fact, many home printers may be built with a CD printing tray for usage with pre-manufactured CDRs having a printable surface. A business printing CDs professionally will most likely be utilising an inkjet printer that's particularly for the printing of CDs. These printers provide an auto-loading mechanism enabling the unattended printing of up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing one of the printers is slow but there are no fixed setup costs involved. That is fine when the order volume of discs is lower than 100, or 200 when there is no fixed, imminent deadline for your order.

This process of printing is capable of doing producing highly professional CDs just as one inkjet printer can print at extremely high resolutions. The printed surface needs protection though plus a layer of clear lacquer has to be placed on the discs to prevent moisture coming into exposure to some of it through handling or contact with damp environments. This necessity adds significantly for the overall project time. Printable discs are available who have a specially formulated surface that becomes water-resistant after printing but they're costlier than regular printable discs so a determination has to be made depending upon the urgency of the project; extra expense for water resistant discs or additional time to the using a layer of clear lacquer?

CD Screen printing is perfect for artwork designs that entail solid areas of colour. Screen printing is carried out utilizing a machine using a rotating bed which includes 5 separate stations where a different hue of ink is true. The CDs will have a base colour applied first in the whole disc area so that a screen printed CD design can consist of as many as 6 different colours maximum.

The ink utilized in the CD screen printing process is UV sensitive in addition to being each colour is applied in a station, the disc moves within a UV lamp because it rotates round to a higher station. The UV lamp cures the ink which only takes a moment of exposure.

As the process name suggests the screen printing is used by making use of very to be able to screens. There's a separate screen for each colour from the artwork design. To generate a screen, a movie is produced which includes other locations where ink is not to be put on the disc, blacked out. The newest screen is initially coated using a thermal emulsion. The video as well as the screen are aligned on top of the other using guide marks and so are placed into an exposure unit. When the screen is encountered with a hot, bright light, the area of thermal emulsion not paid by the dark area on the film is cured. The screen will then be washed with a water spray and the aspects of uncured emulsion wash off to reveal the mesh.

The screen will be fixed at its station. Once each of the screens happen to be prepared this way, the printing can start. The CDs are loaded on the machine by an automated robotic arm system. These are place into a platen which holds the disc firmly in place. At each and every station, ink is added in the mesh screen and a rubber squeegee blade passes too much pressing the mesh down on top of the disc surface and forcing a lot of it through the capable holes and to the top of the disc. A lot of it application stroke takes about a second each station applies ink to a disc simultaneously when the first 5 discs have been fed into the system. This speed ensures that a screen printing machine can print over 3500 discs within an hour so large orders may be completed quickly.

You'll find, however, significant fixed setup costs due to dependence on screens and films. These could be reduced by limiting the artwork to fewer colours, having a single colour print onto a silver disc being the most economical print. The fixed costs do imply this CD printing process is simply really viable for orders well over 100 discs.

The CD screen printing process can do producing a truly amazing CD print at a very high resolution due to use of extremely to be able to screens. It's not at all ideal, though, for printing photographic images as a result of presence of subtle colour gradients of these images. The thing that makes the screen printing process amazing could be the option of fluorescent and metallic inks which can really give a WOW factor to your CD print.